Filler Masterbatch
1. Product
Filler masterbatch is a combination between traditional resins (PP, PE, HIPS,...), CaCO3, and appropriate additives in the masterbatch form. Hence, it is not resin. However, it can be used to partly replace resin, which resutls in cost - effectiveness for manufacturers.
Filler masterbatch works by replacing a part of virgin resin, which results in production cost reduction, thus improving end-products competitiveness.
Also, with an appropriate amount, filler masterbatch significantly lifts end-products performance (stiffness, impact strength, printability,...), saves energy and accelerates the production cycle thanks to CaCO3 good thermal ability.
With an appropriate usage rate, filler masterbatch hardly has any bad effects on end-products mechanical properties or quality. Hence, you may not concern about this problem.
2. Applications
Filler masterbatch is widely used in several fields:
- Blown films (shopping bags, roll bags, garbage bags,...)
- Raffia: cereals bags, FIBCs, industrial bags, jumbo bags,...
- Non woven
- Extrusion, injection molding
- Thermoformed sheet (cups, plates, trays, pots, construction sheets, household appliances, car interiors,...)
According to each end-products' characteristics, US MASTERBATCH will advise the most appropriate usage rate of filler masterbatch. Normally, it comes between 10% and 40%.
3. Certificates
All of US MASTERBATCH products are recognized by these certificates: Reach, Food Contact, FDA, Rohs, and OK Compost (for bioplastic).
4. Guarantee
In case of unexpected events, please inform us immediately and provide us with full information. Our experts will analyze to find out the potential causes and support you with effective solutions.
Color Masterbatch
1. Product
Color masterbatch is a common coloring method for plastic. It is made of virgin resin, mixed with pigments and specific additives in the form of masterbatch.
Color masterbatch has several advantages that outweigh pigments:
- Great dispersion on end-products surface thanks to compatible size with polymer molecules.
- Higher color fastness.
- Adding more features to end-products, such as anti-aging, anti-UV, ... to improve the quality and service life of end-products.
- Easier to store and delivery.
- Less dust during processing.
- Saving energy.
US MASTERBATCH is ready to serve end-products' color requirements.
US MASTERBATCH color masterbatch not only offers required colors, but also provides special effects for end-products, including iridescent effect, mother-of-pearl, pearlescent, transparency, glow, veinstone, glitter,... to increase end-products aestheticity and economic value.
2. Applications
Color masterbatch is used to create colors for almost all of plastic products, especially household appliances, toys, packaging films,...
Based on end-products' characteristics, US MASTERBATCH will advise the most appropriate usage rate of color masterbatch. Normally, it comes between 2% and 5% of total composition.
3. Certificates
All of USMASTERBATCH products are recognized by these certificates: Reach, Food Contact, FDA, Rohs, and OK Compost (for bioplastic).
4. Guarantee
In case of unexpected events, please inform us immediately and provide us with full information. Our experts will analyze to find out the potential causes and support you with effective solutions.
Additives
1. Product
During manufacturing process and service life, plastic products are prone to environmental factors, such as temperature, moisture, light, dust in the air, external impact,...) or internal factors from the polymer itself. These elements result in ineffective processing, products' defects or short lifespan.
Hence, additives play a vital part in improving the production efficiency, products quality, usage effectiveness and longevity.
With an appropriate usage rate, additives have no negative effects on the appearance and quality of end-products. Also, they introduces several benefits to end-products manufacturing process and service lives.
Compared to powdery additives, additive masterbatch is more preferred by customers thanks to these 2 main reasons:
- There is already an amount of resin in additive masterbatch. Thus, its compatibility to resin is significantly higher than that of powdery additives
- Additive masterbatch's particle size is similar to polymer molecular size, making it disperse more evenly on end-products' surface.
These above help end-products with masterbatch additives more stable and of higher quality compared to those with powdery form.
US MASTERBATCH now provides 11 types of common additives, such as UV stabilizer, anti-aging additives, flame retardant, antistatic additives,..., and are still working on new products development.
2. Applications
According to each types of additives and end-products' requirements, US MASTERBATCH will advise the most appropriate usage rate of additives. Normally, it comes between 0.1% and 7% of total composition.
3. Certificates
All of US MASTERBATCH products are recognized by these certificates: Reach, Food Contact, FDA, Rohs, and OK Compost (for bioplastic).
4. Guarantee
In case of unexpected events, please inform us immediately and provide us with full information. Our experts will analyze to find out the potential causes and support you with effective solutions.
