US MASTERBATCH can directly collect the best source for producing PE Filler Masterbatch and save more production cost.
Vietnam is one the most well-known countries in the plastic industry for calcium carbonate powder due to the highest purity from calcium carbonate mines. PE filler masterbatch is a blend of Polyethylene with calcium carbonate and produces by twin crew extruder machine. Composition of this product includes CaCO3, resin and additives. Usually being used in PE blown film, Injection molding, Pipes or even PE tarpaulin processing.
We, US Masterbatch JSC believes that the input materials will determine the successful output results to provide to customers. We take advantage to have our own calcium carbonate resource to manufacture PE Filler Masterbatch with the Polyethelyne from Sabric, USA, etc.
At US Masterbatch JSC, our PE based Filler Masterbatch benefits the characteristics of your products from enhancing the hardness, surface features chemical and physical durability and the elongation of the articals. In details, our most popular PE Filler Masterbatch containers about 70% – 80% finest purity calcium carbonate, 30% polyethylene PE and suitable additives which depends on clients’ requirement and demand.
Packaging.: Depends on the requirement of customers. There are 2 ways We package mostly.:
Delivery time.: US Masterbatch delivers within 2 weeks from the date of signing final Profoma Invoice.
The simple scattering of polyolefins;
White plastic products lessen the utilization of white pre-compound at the rate of 50%;
Builds the mechanical exclusion;
Supports breaking down in nature;
Decreases electricity produced by friction;
Suitable for food contact material compliance;
Vietnam Filler Masterbatch only benefits to plastic manufacturers by keeping production costs down by replacing a part of virgin polymers but also improve production conditions, increase output;
Vietnam Filler Masterbatch increases calcium carbonate loading (from 20-50%, Even 55-60% But in this case, Customers should use 1-2% desiccant to avoid moisture coming out or dry with dryer at 80-90 degree Celsius);
Vietnam Filler Masterbatch has so good dispersion, free of agglomeration, more whiteness and reduce the cost of the products;
Improve anti heating, rigidity and tightness property;
Heightening the sun-light effect;
Improve the surface anti-friction and anti-slip property of plastic products;
Reduce shrinkage ratio of final products to improve stability that size;
Reduce fire heating quantity of plastic products second to reduce pollution
Heightening the plastic’s surface printing of plastics in order to eliminate electric current under surface corona process;
Provide breathe free to film products;
Improve heat-conduction property of plastic molding materials to reduce period;
Reduce the application ratio of White Color Masterbatch.;
Injection molding is a common technology based on two main phrases; extruding melted plastic mixture and pressing it into the mold of forming. This method is used to create many plastic products including rice cooked lid, toilet lid, crates, plastic pallets, boxes, jerry cans, toys, etc.
The injection molding products have these following advantages.:
Manufacturing lead time decrease due to the good thermal conductivity of Caco3;
Input material expense reduce thanks to the reasonable price of Caco3, Which is significantly more economical than primary plastic;
Energy saving due to the decrease of manufacturing lead time;
Stability increase during the product forming process;
Carbon footprint decrease thanks to the replacement of primary plastic with Caco3;
Product’s physical properties increase (Flexibility, Rigidity,…)
Product’s tear resistance increase regardless of its thickness;
Product’s printability increase.
One of the most popular plastic manufacturing methods is extrusion. After being mixed together, input materials go into the extruder through the hopper combination is then melted under extremely high temperature ad extruded by a mold clamping cylinder in the form of fibers. The cross section of these depends on the form of the mold cylinder (commonly square or round). The plastic fibers are then cooled by water or fan on the assembly line and cut into small pieces for packaging.
Extrusion is a common method to produce plastic products such ass PVC Pipes. Straws. Gutters,.. thanks to its simple technology. The application of Filler Masterbatch in extrusion helps.:
Reduce production cost thanks to the reasonable price of CaCO3 compared to primary plastic. Thus, Decreasing product’s price and driving competitiveness;
Enhance rigidity and Flexibility;
Blown molding is a common plastic manufacturing technology, especially in producing packaging (thin-film packaging, bio-degradable packaging, paper packaging, packaging roll film, waste packaging,…) to create packaging film, materials mixture enters the extruder though the hopper. After being melted. It goes through an annular slit die and is formed as a thin tube. The tube is then cooled by air ring and continues moving upwards until It passes through nip rolls, where it is flattened. This lay fat tube is then taken back down via more rollers. The edges of the lay flat off to produce two flat films sheets.
Filler masterbatch is used in blown film, blown moulding to improve rigidity, control heat, enhance the turbidity and most importantly to cut down production expenses.